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Boiler and pressure vessel fabrication and repair

Boilermakers

Boilermakers build, install, inspect, and repair boilers, tanks, vats, and other pressure vessels made from heavy steel. The work is a mix of welding, rigging, cutting, and pressure testing, so it demands both precision and the ability to handle physically rough conditions. The tradeoff is clear: the pay is solid for a nondegree job, but the work is dirty, hot, and tied to industrial projects that can slow down.

Also known as Boiler TechnicianBoiler RepairerBoiler WelderPressure Vessel BoilermakerIndustrial Boilermaker
Median Salary
$73,340
Mean $76,900
U.S. Workforce
~10K
0.8K openings per year
10-Year Growth
+-2.4%
10.4K to 10.1K
Entry Education
High school diploma or equivalent
+ None experience

What This Role Looks Like in Practice

Boilermakers sits in the Trades category. In practical terms, this role combines day-to-day execution, cross-team coordination, and consistent decision-making under real business constraints.

U.S. employment is currently about ~10K workers, with a median annual pay of $73,340 and roughly 0.8K openings each year. Based on BLS projections, total employment is expected to decline from 10.4 K in 2024 to 10.1K in 2034.

Most hiring paths start with Post-secondary certificate, and employers typically expect none of related experience. Many careers in this track begin around Apprentice Boilermaker and can progress toward Foreman. High-value skills usually include Operations Monitoring, Operation and Control, and Critical Thinking, paired with soft skills such as Attention to Detail, Teamwork, and Safety Awareness.

Core Responsibilities

A Day in the Life

01 Inspect boilers, tanks, and other pressure vessels for leaks, weak spots, cracks, and other damage that could turn into a safety problem.
02 Use rigging gear and guide crane or hoist operators to move heavy metal sections into place during installation or repair.
03 Weld, seal, or hammer tube ends and seams so the vessel holds pressure without leaking.
04 Clean scale, rust, and residue from equipment before repairs or testing.
05 Run pressure tests to make sure a vessel can safely handle the load it was built for.
06 Fit valves, gauges, tubes, manholes, and other hardware into place and lay out metal parts for cutting and bending.

Industries That Hire

Power Generation
Duke Energy, Southern Company, NextEra Energy
🚢
Shipbuilding & Marine Repair
Huntington Ingalls Industries, General Dynamics NASSCO, BAE Systems
🏗️
Industrial Construction & Maintenance
Bechtel, Fluor, Kiewit
🛢️
Oil, Gas & Petrochemicals
Chevron, ExxonMobil, Shell
🏭
Heavy Manufacturing
Nucor, ArcelorMittal, U.S. Steel

Pros and Cons

Advantages
+ The median pay of $73,340 and mean pay of $76,900 are strong for a job that usually starts with a high school diploma and apprenticeship, not a four-year degree.
+ Apprenticeship lets you earn while you learn, so you can build a trade without taking on college debt.
+ The work is varied: one day may involve inspections and the next may involve rigging, welding, or pressure testing.
+ Skills carry across power plants, shipyards, refineries, and manufacturing sites, so there are several places to use the same core trade.
+ Overtime, outage work, and shutdown projects can push earnings above the listed median when demand is strong.
Challenges
- Employment is projected to fall by 2.4% to 10.1K by 2034, so the long-term outlook is weaker than many other trades.
- There are only about 0.8K annual openings, which means fewer chances to get in and more competition in some markets.
- The work is physically punishing, with heavy lifting, awkward positions, heat, noise, heights, and confined spaces all part of the job.
- Demand is tied to big industrial employers and capital projects, so slowdowns in power, shipbuilding, or heavy manufacturing can cut hours and overtime quickly.
- The career ladder is fairly narrow unless you move into supervision, because the core work stays specialized hands-on labor rather than a broad management track.

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